🏭 Factory Energy Optimizer
Reduces plant energy spend by shifting flexible loads to off-peak windows and flagging anomalous consumption per line.
Live app · GitHub repo · Pairs with OEE Dashboard AI
📈 Energy SLA Reporter
Automates energy SLA compliance reporting with uptime, consumption and penalty exposure per contract.
📊 OEE Dashboard AI
Live OEE (availability, performance, quality) per line with AI explanations for losses and shift-over-shift comparisons.
Live app · GitHub repo · Feeds Production Schedule AI
🗓️ Production Schedule AI
Generates and re-optimizes production schedules around demand, changeovers, maintenance windows and energy prices.
Live app · GitHub repo · Uses Factory Energy Optimizer signals
🔍 Quality Vision Inspector
Computer-vision defect detection on the line with per-SKU thresholds, annotated evidence and reject-rate analytics.
Live app · GitHub repo · Scores feed the OEE Dashboard AI
🛠️ Predictive Maintenance AI
Predicts failures from vibration, temperature and run-hours; schedules work orders before breakdowns hit OEE.
Live app · GitHub repo · Books windows in Production Schedule AI
📦 Smart Inventory
Demand-driven reorder points and safety stock for spare parts and raw materials, with supplier lead-time learning.
Live app · GitHub repo · See also Supply Chain Optimizer
Why the network matters
Plants win when energy, scheduling, quality, maintenance and inventory run as one loop. Every Zion app ships with a live demo, an open GitHub repository and deep interlinks to sibling apps. Browse the full apps directory, the catalog or the apps sitemap — or talk to us about deploying these in your operation. Start with a $99 AI Discovery.